CSP semiconductor device having signal and radiation bump groups

ABSTRACT

A semiconductor device comprises a semiconductor chip which has a first surface, a pad which is formed directly on the first surface, an oxide film which is formed on the first surface, an insulating film which is formed on the oxide film and a part of the pad, a conductive film which is formed on the insulating film and the pad, a sealing material which covers a part of the conductive film and the insulating film and a bump which is formed over the conductive film, wherein the bump is exposed from a surface of the sealing material.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention generally relates to a semiconductor device, and more particularly, to a semiconductor device which has the improved radiation efficiency.

This application is a counterpart of Japanese patent application, Serial Number 313592/2001, filed Oct. 11, 2001, the subject matter of which is incorporated herein by reference.

2. Description of the Related Art

Recently, spread of the mobile terminal has been accelerated toward smaller, thinner and lighter mobile terminal. In order to achieve compactness, effort has been made to reduce the size of the semiconductor device mounted on the mobile terminal. Such efforts are focused on the development of the semiconductor devices having a semiconductor package in the size of a chip referred to as Chip Size Package (hereinafter CSP).

The size of CSP is substantially the same as that of the chip or slightly large as that of the chip. There is the resin sealed type semiconductor device which is referred to as Wafer Level Chip Size Package/Wafer Level Chip Scale Package (hereinafter W-CSP) among CSP. The size of W-CSP is the same as that of the chip.

The conventional CSP type semiconductor device will be described with reference to FIG. 10. FIG. 10(a) is a plane view showing the conventional semiconductor device having a wafer level chip size package structure individually divided from a wafer. FIG. 10(b) is a cross sectional view taken line D-D′ of the conventional semiconductor device shown in FIG. 10(a).

The conventional semiconductor device comprises a semiconductor chip 1000, an oxide film 1001, a plurality of electrical pads 1002, an insulating film 1003, a plurality of redistributions 1004, a plurality of posts 1005, a plurality of solder bumps 1006 and a sealing resin 1007. The semiconductor chip 1000 has a main surface having a central area 1000 a and a peripheral area 1000 b surrounding to the central area 1000 a. A circuit, e.g. a transistor etc, is formed on the main surface in the peripheral area 1000 b. There is nothing on the main surface in the central area 1000 a. The oxide film 1001 is formed on the main surface of the semiconductor chip 1000 in all areas. The electrical pad 1002 is formed on the oxide film 1001 in the peripheral area 1000 b. The electrical pad 1002 is electrically connected to the circuit formed on the semiconductor chip 1000. The insulating film 1003 is formed on the oxide film 1001 in all areas and the electrical pad 1002. The redistribution 1004 is formed on the electrical pad 1002 and the insulating film 1003 in the peripheral area 1000 b. The redistribution 1004 is electrically connected to the electrical pad 1002. The post 1005 is formed on the redistribution 1004 being formed on the insulating film 1003 and is electrically connected to the redistribution 1004. The solder ball 1006 is formed on an end of the post 1005 and is electrically connected to the post 1005. The sealing resin 1007 seals the insulating film 1003, the redistribution 1004 and side surfaces of the post 1005. The heat generated near the main surface of the semiconductor chip 1000 in the conventional semiconductor device, is radiated via the electrical pad 1002, the redistribution 1004, the post 1005 and the solder bump 1006 to outside of the semiconductor device.

However, there is the oxide film 1001 having a low thermal conductivity between the main surface of the semiconductor chip 1000 and the electrical pad 1002. Therefore, the heat of the semiconductor chip 1000 is hard to conduct to the electrical pad 1002. In addition, no the conventional semiconductor device has a lot of heat passes. Consequently, the heat generated near the main surface of the semiconductor chip 1000 is not enough radiated so that the demand is satisfied.

SUMMARY OF THE INVENTION

It is an object of the present invention to provide a semiconductor device that may improve radiation efficiency.

It is another object of the present invention to provide a method for making a semiconductor device that may reduce manufacturing costs.

It is still another object of the present invention to provide a method for making a semiconductor device that may reduce manufacturing steps.

It is further object of the present invention to provide a method of making a semiconductor device that may reduce a manufacturing time period.

According to one aspect of the present invention, for achieving the above object, there is provided a semiconductor device, is provided with a semiconductor device comprising a semiconductor device comprises a semiconductor chip which has a first surface, a pad which is formed directly on the first surface, an oxide film which is formed on the first surface, an insulating film which is formed on the oxide film and a part of the pad, a conductive film which is formed on the insulating film and the pad, a sealing material which covers a part of the conductive film and the insulating film and a bump which is formed over the conductive film, wherein the bump is exposed from a surface of the sealing material.

The above and further objects and novel features of the invention will more fully appear from the following detailed description, appended claims and the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a plane view showing a semiconductor device according to a first preferred embodiment of the present invention.

FIG. 2 is a cross sectional view taken line A-A′ of the semiconductor device shown in FIG. 1.

FIG. 3 is a plane view showing a semiconductor device according to a second preferred embodiment of the present invention.

FIG. 4 is a cross sectional view taken line B-B′ of the semiconductor device shown in FIG. 3.

FIG. 5 is a plane view showing a semiconductor device according to a third preferred embodiment of the present invention.

FIG. 6 is a cross sectional view taken line C-C′ of the semiconductor device shown in FIG. 5.

FIG. 7 is a plane view showing a back surface of a semiconductor device according to a fourth or a fifth preferred embodiments of the present invention.

FIG. 8 is a cross sectional view taken line D-D′ of the semiconductor device according to the fourth preferred embodiment shown in FIG. 7.

FIG. 9 is a cross sectional view taken line D-D′ of the semiconductor device according to the fifth preferred embodiment shown in FIG. 7.

FIG. 10 is a cross sectional view of the conventional semiconductor device.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

In what follows, the present invention will be explained with embodiments of the present invention. However, the invention is not limited to the specific embodiments. Moreover, not all the combinations of the characteristics of the present invention described in the embodiments are essential to the problem solving means by the present invention.

(First Preferred Embodiment)

A semiconductor device according to a first preferred embodiment of the present invention will be described with reference to FIGS. 1-2. FIG. 1 is a plane view showing the semiconductor device having a wafer level chip size package structure individually divided from a wafer. FIG. 2 is a cross sectional view taken line A-A′ of the semiconductor device shown in FIG. 1. In FIG. 1, the mark ‘S’ being written at the solder bump 211 shows a bump for transmitting a signal and the mark ‘R’ being written at the solder bump 210 shows a bump for conducting heat.

The semiconductor device according to the first preferred embodiment of the present invention comprises a semiconductor chip 201, a field oxide film 202, a plurality of radiation pads (first pads) 203, a plurality of electrical pads (second pads) 204, a passivation film 205, a polyimide film 206, a plurality of conductive films (redistribution) 207, a plurality of radiation posts (first posts) 208, a plurality of electrical posts (second posts) 209, a plurality of radiation bumps (first bumps) 210, a plurality of electrical bumps (second bumps) 211, a sealing resin (sealing material) 212. Owing to an explanatory circumstance, the number of the pads, the redistributions, the posts and the bumps is limited in FIG. 2.

The semiconductor chip 201 has a main surface (first surface) 201 a. The main surface 201 a has a central area 200 a, an intermediate area 200 b surrounding the central area 200 a and a peripheral area 200 c surrounding the intermediate area 200 b. A circuit, e.g. a transistor or the like, is formed on the main surface 201 a in the intermediate area 200 b. The field oxide film 202 is formed on the main surface 201 a in all areas. The radiation pads 203 are preferably made of aluminum or the like, and are formed on the main surface 201 a and the field oxide film 202 in the peripheral area 200 c. The radiation pads 203 do not electrically connect to the circuit formed on main surface 201 a. The radiation pads 203 contact the semiconductor chip 201, directly. The electrical pads 204 which are preferably made of aluminum or the like, and are formed on the field oxide film 202 in the intermediate area 200 b. The electrical pads 204 electrically connect to the circuit formed on main surface 201 a. The passivation film 205 is formed on the radiation pads 203, the electrical pads 204 and the field oxide film 202 in all areas. The polyimide film 206 is formed on the radiation pads 203, the electrical pads 204 and the passivation film 205 in all areas. The conductive film 207 comprises a first conductive film 207 a contacting the radiation pad 203 and a second conductive film 207 b contacting the electrical pad 204. The conductive film 207 is the dual layer structure and is preferably made of titanium film and copper or aluminum film or the like. First, titanium film is formed on the radiation pads 203 or the electrical pads 204 and the polyimide film 206, and then copper or aluminum film is formed on the titanium film. The conductive film 207 b electrically connects to the electrical pad 204. The radiation posts 208 are preferably made of copper or aluminum or the like, and each one has a first edge, a second edge and side surfaces. The radiation posts 208 are formed on the conductive film 207 a being formed on the radiation pads 203. The first edges of the radiation posts 208 contact to the conductive film 207 a. The electrical posts 209 are preferably made of copper or aluminum or the like, and each one has a first edge, a second edge and side surfaces. The electrical posts 209 are formed on the conductive film 207 b being formed on the polyimide film 206, and electrically connect to the conductive film 207 b. The first edges of the electrical posts 209 contact to the conductive film 207 b. The radiation bumps 210 have the spherical shape and are preferably made of solder. Each of the radiation bumps 210 is mounted on the second edge of the radiation post 210. The electrical bumps 211 have the spherical shape and are preferably made of solder. Each of the electrical bumps 211 is mounted on the second edge of the electrical post 209. Shapes of the bumps 210, 211 are good as hemisphere or arcs. The electrical bumps 211 electrically connect to the electrical posts 209. The sealing resin 212 which is preferably made of epoxy resin or the like, and seals the conductive film 207, the polyimide film 206 and the side surfaces of the radiation posts 208 and the electrical posts 209.

The electrical pad 204, the conductive film 207 b, the electrical post 204 and the electrical bump 211 are abbreviated as a signal bump group. The circuit formed on the semiconductor chip 210 and the electrical bumps 211 are electrically connected through the electrical pads 204, the conductive film 207 b, the electrical posts 209. The signal bump group transmits the electrical signal between the circuit formed on the semiconductor chip 201 and the electrical bumps 211. The semiconductor device of the present invention can transmit signal to an external device through the electrical bump 211, when the semiconductor device is mounted on the external device through the electrical bumps 211. The radiation pad 203, the conductive film 207 a, the radiation post 208 and the radiation bump 210 are abbreviated as a radiation bump group. The radiation bumps 210 radiates heat which is generated in the semiconductor chip 201 to outside the semiconductor device, through the radiation pads 203, the conductive film 207 a and the radiation posts 209. By the way, the signal and radiation bump groups are not formed on the semiconductor chip 210 in the central area 200 a.

For lack of space in FIG. 1, each of the radiation bump group and the signal bump group is only shown as one. However, it goes without saying that the number of the radiation bump group and the signal bump group should not be limited. In FIG. 1, the radiation bump group is formed as the farthest row from the center of the main surface 201 a. However, if heat being generated in the semiconductor device can be radiated efficiently, all structure elements of the row do not have to be the radiation bump group and it may be a few.

The semiconductor device according to the first preferred embodiment of the present invention has the following effect.

(1) The radiation pads are directly formed on the main surface of the semiconductor chip without the field oxide film. Heat generated in the semiconductor chip is directly conducted to the radiation pads, and is radiated to the outside of the semiconductor device through the radiation posts and the radiation bumps. Therefore, the semiconductor device according to the first preferred embodiment of the present invention can radiate heat efficiently as compared with the conventional semiconductor device. Thus, the semiconductor device according to the first preferred embodiment of the present invention can reduce thermal resistance and control high temperature of the semiconductor chip as compared with the conventional semiconductor device. As a result, the semiconductor device according to the first preferred embodiment having a longer lifetime can be obtained.

(2) The radiation bump group is formed in the row which is the farthest from the center of the main surface of the semiconductor chip. In other words, the signal bump group is formed more inward than the radiation bump group. Therefore, even if water makes inroads into the semiconductor chip from the side surface of the semiconductor device, the radiation bump group can hinder it from making inroad toward the signal bump group. Thus, the signal bump group is hard to be eroded by water. As a result, the semiconductor device according to the first preferred embodiment having a longer lifetime can be obtained.

(Second Embodiment)

A semiconductor device according to a second preferred embodiment of the present invention will be described with reference to FIGS. 3-4. FIG. 3 is a plane view showing the semiconductor device having a wafer level chip size package structure individually divided from a wafer. FIG. 4 is a cross sectional view taken line B-B′ of the semiconductor device shown in FIG. 3. The elements corresponding to the elements shown in the first preferred embodiment are given the same numerals, in order to avoid dual explanations about the same elements.

The semiconductor chip 401 has a main surface (first surface) 401 a. The main surface 401 a has a central area 400 a and a peripheral area 400 b surrounding the central area 400 a. A circuit, e.g. a transistor or the like, is formed on the main surface 401 a in the peripheral area 400 b. As shown in FIG. 4, the radiation bump group (radiation pad, conductive film, radiation post and radiation bump) is formed on the semiconductor chip in the central area 400 a. The signal bump group (electrical pad, conductive film, electrical post and electrical bump) is formed on the semiconductor chip in the peripheral area 400 b.

For lack of space in FIG. 3, there are four radiation bump groups in the central area 400 a. However, it goes without saying that the number of the radiation bump group should not be limited. In FIG. 3, the radiation bump group is not formed in the peripheral area 400 b. However, in order to radiate heat generated in the semiconductor device efficiently, the radiation bump group may be formed in the peripheral area 400 b.

The semiconductor device according to the second preferred embodiment of the present invention can have the same effect (1) being described in the first preferred embodiment of the present invention.

Furthermore, the semiconductor device according to the second preferred embodiment of the present invention can have the following effect.

(3) The radiation bump group is formed on the semiconductor chip in the central area which is not used in the conventional semiconductor device. Therefore, it is not necessary to rearrange the circuit and the electrical pads etc. on the semiconductor chip in order to form the radiation bump group.

(Third Embodiment)

A semiconductor device according to a third preferred embodiment of the present invention will be described with reference to FIGS. 5-6. FIG. 5 is a plane view showing the semiconductor device having a wafer level chip size package structure individually divided from a wafer. FIG. 6 is a cross sectional view taken line C-C′ of the semiconductor device shown in FIG. 5. The elements corresponding to the elements shown in the first or second preferred embodiments are given the same numerals, in order to avoid dual explanations about the same elements.

The semiconductor chip 601 has a main surface (first surface) 601 a. The main surface 601 a has a central area 600 a, an intermediate area 600 b surrounding the central area 600 a and a peripheral area 600 c surrounding the intermediate area 600 b. A circuit, e.g. a transistor or the like, is formed on the main surface 601 a in the intermediate and/or peripheral areas 600 b, 600 c. As shown in FIG. 6, the radiation bump group (radiation pad, conductive film, radiation post and radiation bump) is formed the most inward in plurality of the bumps being formed on the semiconductor chip in the intermediate area 600 b. In FIG. 5, the radiation bump group is not formed in the peripheral area 600 c. However, in order to radiate heat generated in the semiconductor device efficiently, the radiation bump group may be formed in the peripheral area 600 c. By the way, the signal and radiation bump groups are not formed on the semiconductor chip in the central area 600 a.

The semiconductor device according to the third preferred embodiment of the present invention can have the same effect (1) being described in the first preferred embodiment of the present invention.

Furthermore, the semiconductor device according to the third preferred embodiment of the present invention can have the following effect.

(4) The radiation bump group is formed the most inward in plurality of rows which the bumps are formed on the semiconductor chip in the intermediate area. Therefore, the semiconductor device according to the third embodiment of the present invention can effectively radiate heat generated in the semiconductor device.

(Fourth Embodiment)

A semiconductor device according to a fourth preferred embodiment of the present invention will be described with reference to FIGS. 7-8. FIG. 7 is a plane view showing the semiconductor device having a wafer level chip size package structure individually divided from a wafer. FIG. 8 is a cross sectional view taken line D-D′ of the semiconductor device shown in FIG. 7. The elements corresponding to the elements shown in the first, second or third preferred embodiments are given the same numerals, in order to avoid dual explanations about the same elements.

The semiconductor chip 800 has a main surface (first surface) 800 a and a back surface (second surface) 800 b. A circuit, e.g. a transistor or the like, is formed on the main surface 800 a. A plurality of grooves 801 are formed on the back surface 800 b. Each of the grooves 801 has a V-shape. Each of the grooves 801 is arranged in parallel each other. Each of the grooves 801 is arranged from a certain edge of the back surface 800 b to another edge being in opposition to the certain edge. It goes without saying that the grooves may be formed in a grid pattern. The width, the depth and the number of each groove should be set in consideration of the strength (stress) of the semiconductor device. The groove 801 is formed by etching to become a V-shape.

By the way, FIG. 9 is a cross sectional view of the semiconductor device showing the varied pattern of the fourth preferred embodiment. As shown in FIG. 9, the groove 901 does not have the V-sharp but a U-sharp. As mentioned above, the width, the depth and the number of each groove should be set in consideration of the strength (stress) of the semiconductor device. The groove 901 can be formed on the back surface 900 b at the same time in a dicing process of the semiconductor device. There is no need to use the mask for forming the slit of the U-sharp, because the method does not have the etching step.

The semiconductor device according to the fourth preferred embodiment of the present invention can have the following effect.

(5) The slits are formed on the back surface of the semiconductor device. The distance between the main surface which has the circuits and the bottom of the back surface becomes short, and a surface area of the back surface becomes large. Therefore, the semiconductor device according to the fourth preferred embodiment of the present invention can effectively radiate heat generated in the semiconductor device.

(6) When the semiconductor device has the slit of the U-sharp, there is no need to use the mask for forming the slit. Therefore, the semiconductor device according to the fourth preferred embodiment of the present invention can improve a working efficiency and reduce an increase of the costs.

While the preferred form of the present invention has been described, it is to be understood that modifications will be apparent to those skilled in the art without departing from the spirit of the invention.

The scope of the invention, therefore, is to be determined solely by the following claims. 

1. A CSP type semiconductor device, comprising: a semiconductor chip having a main surface on which a circuit is formed; a first pad which is formed directly on said main surface of the semiconductor chip; an oxide film which is formed on the main surface of the semiconductor chip, wherein the oxide film has a main surface and a back surface facing to the main surface of the semiconductor chip; a second pad which is formed on the main surface of the oxide film, wherein the second pad is electrically connected to the circuit; an insulating film which is formed on the main surface of the oxide film and a part of the first pad and a part of the second pad; a first conductive film which is formed on the insulating film and the first pad, at least a part of the first conductive film being directly over the first pad; a second conductive film which is formed on the insulating film and the second pad; a sealing material which at least partially covers the first and second conductive films and the insulating film; a first bump which is formed over the first conductive film, and being directly over the part of the first conductive film and directly over the first pad, so that the first pad, the part of the first conductive film, and the first bump are in alignment and arranged in a straight line; and a second bump which is formed over the second conductive film.
 2. (Canceled).
 3. (Canceled).
 4. The CSP semiconductor device according to claim 1, the semiconductor device further comprising: a first post which is positioned between the first conductive film and the first bump; and a second post which is positioned between the second conductive film and the second bump.
 5. (Canceled).
 6. (Canceled).
 7. The CSP semiconductor device according to claim 1, wherein the main surface of the semiconductor chip has a central area, an intermediate area surrounding the central area and a peripheral area surrounding the intermediate area, and wherein the first bump is positioned in the center area; and wherein the second bump is positioned in the intermediate and peripheral areas.
 8. The CSP semiconductor device according to claim 7, the semiconductor device further comprising: a first post which is positioned between the first conductive film and the first bump; and a second post which is positioned between the second conductive film and the second bump. 9-13. (Canceled). 